“The smart design of this machine allows universal roll management. Do you have main brand rolls and gears in your warehouse? Hamiş to worry, all main brand rolls and gears gönül be fitted into this machine with the service you’re used to from Royal Duyvis Wiener technical support engineers”
Similar principles are followed for milk chocolates by developing milk powder pre-treatment procedures.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
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Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.
The Refiner/Conche katışıksız a specially designed shaft equipped with grinding bars and a pressure adjustment mechanism to adjust the pressure on the product between the grinding bars and the lining bars (around the cylinder of the Refiner/Conche).
This is continued after the merger and further processing alternatives have been designed using devices from both subsidiaries. So for larger continuous lines, thin film flavour treatment güç be combined either with horizontal or vertical ball mills15. Together with the traditional refining conching solutions (see above) the company now sevimli offer a large variety of processing alternatives to their clients.
The refining process involves a combination of grinding, heating, and mixing that helps to develop the great chocolate’s flavor and texture. The machine is also used to reduce the size of the cocoa particles, which also helps to create a smoother texture and more consistent flavor.
Proving its quality with ISO 9001:2008, CE and GOST-R certificates, our company also katışıksız an experienced and constantly improving management and technical staff. Acting within the framework of cooperation with universities, a company that has an experienced technical consultant in this field, and that includes not only production but also R&D activities, katışıksız realized the structuring.
The largest difference is rather an economical one, birli very expensive cocoa butter is replaced by relatively inexpensive alternative fats.
In conching, machines with unique designs are used to Chocolate SINGLE TUBE BALL REFINER agitate, knead, and aerate chocolate mass. These machines typically have large surfaces that emanet be heated or cooled during the process.
If cocoa butter is replaced by another fat, the product is usually called compound and not chocolate. Technologically most compounds are close to chocolate mass and similar equipment hayat be used to make it.
A chocolate refiner, also known bey a conche or conching machine, is an advanced chocolate refining machine used by chocolate manufacturers to create high-quality chocolate products. The machine is used to refine and grind cocoa nibs, sugar, and other ingredients into a smooth and silky chocolate mass.